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Industrial sawing machine Ciclomax1500

Fast and accurate cutting of pipes, bars and profiles, with automated unloading management and fast set-up

Ciclomax1500 Industrial Tube and Bar Sawing Line

12-100 mm

Working diameter

24/24 h

7 days a week

1.5-9" sec

Cutting Time

Up to 100K cuts

Blade Life

20-3000 mm

Cutting length

3-12 m

Machinable length

Ciclomax1500

The Ciclomax1500 is an automatic circular saw for the precise cutting of tubes and solid bars, with a tolerance of ±0,1 mm (plus blade deviation).

It can handle up to 10 different cutting lengths completely autonomously, optimizing productivity. The material is positioned via a clamp on a ball screw, while the 45° inclined head driven by a servomotor on prismatic guides ensures stability, precision, and speed of execution.

It is capable of processing round tubes up to Ø102 mm, squares up to 80x80 mm, rectangles up to 100x70 mm, and solid bars up to Ø60 mm. The cutting length varies from 15 mm to 1500 mm, extendable to 3000 mm by repeating the clamping cycle.

The unloading system can be configured in three directions: front, rear, and for scrap. The Ciclomax1500 stands out for quick setups, reduced maintenance, and maximum efficiency in the automatic cutting of metal profiles.

  • High accuracy: ±0.15 mm

  • Bars up to Ø60 mm, tubes up to Ø100 mm

  • Duplicable feed up to 3000 mm

  • Quick-change prismatic jaws

  • 7.5 kW motor for intensive cutting

  • Integrated chipper and lubrication

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The Cutting Line

Isometric rendering of the Simec Ciclomax1500 in full configuration with automatic loading, cutting and unloading

1

Ciclomax1500 Integrated Unloader

Ciclomax1500 Cutting Unit with Integrated Multi-Position Exhaust

2

Automatic Tube Loader

Automates the loading process

3

Automatic Unloader

Standard Multi-Position Unloader

4

Hydraulic Power Unit

Power and control for precise and reliable movements

5

Fences and Protections

Regulations and Safety for Every Operator

Cutting Unit Ciclomax1500

High-performance sawing machine designed for fast and precise cutting of any ferrous and non-ferrous material, whether solid, tubular or profiled.

Dettagli Segatrice a disco taglio barre e tubi

Automatic Loader

Thanks to the bundle loader, tubes are automatically conveyed to the cutting line, ensuring a continuous flow of material and optimised cycle times

Dettagli Segatrice a disco taglio barre e tubi

Automatic Multiple Discharger

Automatic system that allows the operator to program unloading destinations according to predefined positions, providing flexibility and precision in handling parts before the cutting cycle begins.

Dettagli Segatrice a disco taglio barre e tubi

Details

Hydraulic Power Unit

Regulates the flow of energy required for operations, ensuring precision and responsiveness in cutting and material handling manoeuvres.

Hydraulic unit for sawing machine oil control

Brushless motors

They provide energy efficiency and less wear, ensuring consistent and reliable performance with minimal maintenance.

Control system with brushless motors

Software and Operator Panel

They offer a user-friendly interface to monitor and control the entire process, even in highly complex situations.

Intuitive software to control the sawing machine

Safety Barries and Fences

Photocells, safety fences, barriers and guards prevent accidents, protect operators and ensure compliance with regulations.

Saw line protection fences

Tailor Made

We design customised cutting lines in every detail: from the mechanical configuration to the control systems.
. Each machine is the result of engineering work designed to meet specific needs and unique processes.

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Industry 5.0

All our cutting lines are ready for Industry 5.0, where intelligent automation integrates with human intervention to create more flexible, collaborative and personalised processes. Thanks to advanced connectivity, each line communicates in real time with loading, unloading and production management systems, becoming part of an evolved digital ecosystem, designed to value human skills and increase efficiency in a sustainable manner.

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Inclined at 45° on roller skids

Cutting Head Movement

1500 [mm] (can be duplicated)

Infeed Caliper Stroke Length (Standard)

7.5 [Kw]

Blade motor power

90 [m/min]

Gripper Feed Speed

30-300 [min-¹]

Blade Rotation Speed

20 [mm]

Minimum Reject Length

0-3000 [mm/min].

Cutting Feed Speed

2500 [Kg]

Cutting Unit Weight

Cutting unit

6 [m] Standard
1.5 to 12 [m] Optional

Bar length

On Belts

Bar Stock Positioning

Round tube from Ø12 to Ø100 [mm].
Square Pipe from 12x12 to 100x100 [mm].

Capacity

3000 [Kg].

Belt Load Capacity

Manuals

Adjustments

Via Roller or Gripper

Connection with Cutting Unit

On Belts

Material transport

Charger

With Motorised Belt

Type of Exhaust

Automatic, to ensure uniform unloading at all positions

Sorting Pieces

3 (2 Side and 1 Front)

Discharge Sides

Division of end grain and end bar from Good pieces

Scraps

5 Standard with caissons
Optional: additional positions or cradle for long bars

Unloading positions

Possibility of programming the unloading outputs according to operator preference

Programming workpiece outlet

Unloader

Technical data

Dimensioned technical view of the Simec Ciclomax1500 automatic cutting line. Overall dimensions, layout and module positioning

A

2,470 [mm].

Unloader length

E

2,250 [mm].

Total Width

B

2,285 [mm]

Length_CICLOMAX1500

F

1,820 [mm].

Width_CICLOMAX1500

C

6,000 [mm]

Loader length

G

1,790 [mm].

Height_CICLOMAX1500

D

10,900 [mm].

Total length

H

1,030 [mm]

Cutter deck height

The dimensions refer to a standard template.
They will be checked and, if necessary, modified at the design stage according to customer requirements.

Dimensions

Carbon steel cylindrical bars for industrial machining and automatic cutting

Carbon Steels

Common examples: C40, C45, S235JR

Rolled bars in construction and mechanical steels for structures and components.

Structural and mechanical steels

Common examples: 16MnCr5, 39NiCrMo3, S355J2

Bars made of high-strength quenched and tempered steels, ideal for heavy mechanical applications.

Hardened steels

Common examples: 42CrMo4, C60, 30MnB5

Polished stainless steel bars for industrial applications with high corrosion resistance.

Stainless steels

Common examples: AISI 304, 316, 430

Special high-performance stainless steel bars for chemical applications and aggressive environments.

High-alloyed stainless

Common examples: AISI 316Ti, 904L

Polished duplex steel pipes, resistant to corrosion and mechanical stress.

Duplex and superduplex

Common examples: UNS S31803, S32750

Extruded aluminium tubes and bars with high lightness and good machinability.

Aluminium and aluminium alloys

Common examples: EN AW-6060, 6082, 7075

Brass and bronze tubes and bars for precision machining and high conductivity.

Copper and copper alloys

Common examples: CuZn37, CuSn12

Cuttable materials

Welding operator engaged in machining and metal carpentry for third parties.

Parts Manufacturers

Subcontracting companies producing components and semi-finished products for bodywork, structures or mechanical frames.

Meeting room with tubular metal table and chairs for industrial furniture

Furnishing sector

Manufacturers of tubular metal furniture for indoor and outdoor, civil or industrial furnishing.

Tractor and mechanical components for agricultural applications and mobile machinery.

Manufacturers of components for the agricultural sector

Cutting of mechanical parts such as joints, frame tubes, supports for tractors, excavators and agricultural equipment.

Industrial hydraulics with steel piping.

Valve manufacturers for the oil & gas sector

Contract manufacturing of industrial valves, fittings and critical components for energy, chemical and oil plants. High precision machining of stainless steel bars and tubes, super alloys and high performance materials.

Components for high-pressure hydraulic and pneumatic systems.

Manufacturers of hydraulic and pneumatic components

Contract manufacture of cylinders, pistons, flanges, bushings, valves and pipes for high pressure systems.

Moving excavator with custom-cut metal components. Subcontracting for industrial vehicles and construction equipment

Subcontracting of components for industrial vehicles

Contract manufacture of structural and mechanical components for trucks, trailers and off-road vehicles. Cutting of steel and alloy bars and tubes to make chassis, axles and supports for the heavy vehicle industry.

Sectors

Spare parts available on stock

Every Simec spare part is tested and certified to ensure maximum compatibility and durability.
. Our warehouse is always stocked with ready-to-use parts for every model, whether new or outdated.

  • Simec certified spare parts

  • .
  • Quick delivery everywhere

  • Long life to your car

Simec for you

Our solutions are born out of strong>strong engineering skills and a vision oriented towards industrial efficiency.
. We realise accurate, safe and regulation-compliant cutting systems, with a strong focus on personalisation.
Each project is taken care of down to the smallest detail, from the initial phase to the final acceptance and post-installation support.

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