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Simax150 industrial sawing machine

Sawing machine for large section bars, with reinforced structure and maximum stability.

Simax 150 Industrial Bar Sawing Line

25-160 mm

Working diameter

24/24 h

7 days a week

3-18" sec

Cutting Time

Up to 100 m²

Blade Life

15-1000 mm

Cutting length

3-12 m

Machinable length

Simax150

The SIMAX 150 is a disc saw for the industrial cutting of solid bars, with processing capacity on round sections from 25 to 160 mm and square sections from 25x25 to 110x110 mm.

Thanks to its rigid structure of 6.000 kg, it guarantees high stability, precision, and low vibration even on large materials.

The cutting unit moves on roller guides and is powered by a brushless motor with a ball recirculation system, allowing clean and repeatable cuts with high-quality surface finishes.

Reliable even in intensive working conditions, the SIMAX 150 stands out for consistent performance and mechanical quality, adapting to various production needs.

  • Cutting capacity of bars up to Ø160 mm with tolerance of ±0.1 mm

  • Head movement on roller skids with brushless motor

  • Blade Guide with Ceramic Coating for Stability and Durability

  • Centralised Lubrication and Efficient Cooling System

  • Touch-Screen Interface with Siemens Control for Ease of Use

  • Strong 6000 kg structure for Intensive Processing

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The Cutting Line

3D isometric model of the Simec SIMAX 150 for cutting large diameter bars up to Ø160 mm

1

Simax150

Simax 150 cutting unit

2

Automatic Bundle Loader for Bars

Automates the loading process

3

Automatic Unloader

Standard Multi-Position Unloader

4

Chips Conveyor

Clean working environment by removing debris

5

Hydraulic Power Unit

Power and control for precise and reliable movements

6

Barriers and Protections

Regulations and Safety for Every Operator

7

Mobile Pulpit

Mobile Operator Panel

Automatic Loader

Beam loading system feeds the cutting line continuously, reducing cycle times and optimising the handling of incoming material.

Dettagli Segatrice a disco taglio barre e tubi

Simax cutting unit

Fully automatic high-performance widia disc saw. Simax are built to work 24 hours a day 7 days a week, guaranteeing precision cutting over time.

Dettagli Segatrice a disco taglio barre e tubi

Automatic Multiple Discharger

Automatic system that allows the operator to program unloading destinations according to predefined positions, providing flexibility and precision in handling parts before the cutting cycle begins.

Dettagli Segatrice a disco taglio barre e tubi

Details

Chips Conveyor

Keeps the working environment clean by effectively removing residues generated during cutting, contributing to high standards of hygiene and safety.

Chip transport and evacuation system

Smoke Extractor

Controls and reduces emissions, improving air quality and protecting the health of operators with an advanced filtration system.

Smoke aspirator

Hydraulic Control Unit

Regulates the energy flow and ensures optimal performance during the cutting cycle.

Hydraulic unit for sawing machine oil control

Software and Operator Panel

They offer a user-friendly interface to monitor and control the entire process, even in highly complex situations.

Intuitive software to control the sawing machine

Brushless motors

They provide energy efficiency and less wear, ensuring consistent and reliable performance with minimal maintenance.

Control system with brushless motors

Electrical panel

Centralises and protects electronic components, ensuring safe power distribution and optimal control of the cutting line.

Industrial sawing machine electrical cabinet

SIEMENS Control System

Offering precision, reliability and ease of programming, we monitor and control the entire production process with advanced technology.

Saw machine control system inside the control cabinet

3rd Axle - Unloader (Optional)

Automises the completion of the cutting process, improving efficiency in handling residual material.

Unloading gripper to cut last pieces of bar

Dimensional Control with Zumbach (Optional)

Checks incoming bar dimensions (diameter, shape, etc.) in real time, ensuring compliance with production requirements and reducing scrap.

Bar size control tool

Safety Barries and Fences

Photocells, safety fences, barriers and guards prevent accidents, protect operators and ensure compliance with regulations.

Saw line protection fences

Tailor Made

Each Simec cutting line is designed to adapt to the customer's specific needs.
. From inbound and outbound material management to advanced automation, we create flexible and customised systems for every sector.

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Industry 5.0

Our machines fully support the principles of Industry 5.0: they combine digital precision with human input, offering flexible, adaptive and customised solutions. The continuous monitoring of operating parameters and real-time data collection ensure control, but also the ability to react quickly and flexibly.strong>quickly and intelligently, respecting the values of sustainability, reliability and human-centricity.

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Inclined at 45° on roller skids

Cutting Head Movement

500 [mm]

Infeed Caliper Stroke Length (Standard)

15 [kW]

Blade motor power

24 [m/min]

Gripper Feed Speed

50-160 [min-¹].

Blade Rotation Speed

20 [mm]

Minimum Reject Length

0-3,000 [mm/min].

Cutting Feed Speed

6,000 [Kg].

6000 [kg

Cutting unit

6 [m] Standard
1.5 to 12 [m] Optional

Bar length

On Belts

Bar Stock Positioning

7.000 [Kg].

Belt Load Capacity

Standard Manuals
Automatic Optional

Adjustments

Via Press Roller

Connection with Cutting Unit

With Motorised Chains

Material transport

Round bar from Ø25 to Ø160 [mm].
Square Bar from 25x25 to 110x110 [mm].

Capacity

Charger

With Motorised Belt

Type of Exhaust

Automatic, to ensure uniform unloading at all positions

Sorting Pieces

3 (2 Side and 1 Front)

Discharge Sides

Division of end grain and end bar from Good pieces

Scraps

5 Standard with caissons
Optional: additional positions or cradle for long bars

Unloading positions

Possibility of programming the unloading outputs according to operator preference

Programming workpiece outlet

Unloader

Technical data

Dimensional view of Simax150 Simec industrial sawing machine. Complete technical diagram with overall dimensions and modular sections

A

2,500 [mm].

Unloader length

E

3,140 [mm].

Total Width

B

2.340 [mm].

Length Simax150

F

2,280 [mm].

Simax150 width

C

6,000 [mm]

Loader length

G

2.485 [mm]

Height_Simax150

D

11,000 [mm]

Total length

H

1,115 [mm].

Cutter deck height

The dimensions refer to a standard template.
They will be checked and, if necessary, modified at the design stage according to customer requirements.

Dimensions

Carbon steel cylindrical bars for industrial machining and automatic cutting

Carbon Steels

Common examples: C40, C45, S235JR

Rolled bars in construction and mechanical steels for structures and components.

Structural and mechanical steels

Common examples: 16MnCr5, 39NiCrMo3, S355J2

Bars made of high-strength quenched and tempered steels, ideal for heavy mechanical applications.

Hardened steels

Common examples: 42CrMo4, C60, 30MnB5

Polished stainless steel bars for industrial applications with high corrosion resistance.

Stainless steels

Common examples: AISI 304, 316, 430

Special high-performance stainless steel bars for chemical applications and aggressive environments.

High-alloyed stainless

Common examples: AISI 316Ti, 904L

Polished duplex steel pipes, resistant to corrosion and mechanical stress.

Duplex and superduplex

Common examples: UNS S31803, S32750

Cuttable materials

Hot stamping of metal components

Moulding Industry

Production of metal components from solid bars cut and formed at high temperature for the mechanical and automotive sectors.

Interior of service centre for cutting and processing steel tubes and metal bars.

Service centres for metal cutting and processing

Companies specialising in contract cutting of steel, stainless steel, light alloys and special materials bars and tubes.

Welding operator engaged in machining and metal carpentry for third parties.

Parts Manufacturers

Subcontracting companies producing components and semi-finished products for bodywork, structures or mechanical frames.

Tractor and mechanical components for agricultural applications and mobile machinery.

Manufacturers of components for the agricultural sector

Cutting of mechanical parts such as joints, frame tubes, supports for tractors, excavators and agricultural equipment.

Moving excavator with custom-cut metal components. Subcontracting for industrial vehicles and construction equipment

Subcontracting of components for industrial vehicles

Contract manufacture of structural and mechanical components for trucks, trailers and off-road vehicles. Cutting of steel and alloy bars and tubes to make chassis, axles and supports for the heavy vehicle industry.

Sectors

Spare parts available on stock

For each Simec machine, we guarantee the quick supply of all critical parts.
. Mechanical and electronic components and consumables are available to keep the production cycle running smoothly and without interruption.

  • Original spare parts always available

  • .
  • Quick response to requests

  • Dedicated technical support

Simec for you

For over 40 years, we have been dedicated to the development of advanced metal cutting solutions.
. We design customised machines, conceived to guarantee accuracy, safety and continuity of production.
. Thanks to our experience and constant research, we realise reliable and high-performance installations, supporting the customer at every stage: from design to after-sales service.

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