Simax80 Industrial Sawing Machine
Compact sawing machine for solid bars, automatic and with high reliability.
10-80 mm
Working diameter
24/24 h
7 days a week
2-9" sec
Cutting Time
Up to 100 m²
Blade Life
20-1500 mm
Cutting length
3-12 m
Machinable length
Simax80
The SIMAX 80 is a fully automatic circular saw for the industrial cutting of solid bars, with capacity for round sections from 10 to 80 mm and square sections from 10x10 to 60x60 mm.
Thanks to the automatic loader, the system feeds the cutting unit in a continuous cycle, optimizing processing times and ensuring high productivity.
The machine is built on a rigid structure from 4.500 kg, which ensures operational stability and a significant reduction in vibrations.
The movement of the cutting unit, on roller slides and driven by a brushless motor with ball recirculation system, allows for clean and consistent cuts with excellent surface finish.
The SIMAX 80 is ideal for those seeking precision, reliability, and advanced automation in the industrial cutting of bars.
Cutting of Bars up to Ø80 mm with Tolerance of ±0.1 mm
Blade Guide with Ceramic Coating for Longer Life
Feed system with Brushless Motor and Recirculating Screw
Blade Lubrication with Nebulised Oil for Clean Cuts
Low Noise Emission for a Comfortable Working Environment
Compact and Robust Design for Reduced Spaces
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The Cutting Line
1
Simax80
Simax 80 Cutting Unit
2
Automatic Bundle Loader for Bars
Automates the loading process
3
Automatic Unloader
Standard Multi-Position Unloader
4
Chips Conveyor
Clean working environment by removing debris
5
Hydraulic Power Unit
Power and control for precise and reliable movements
6
Barriers and Protections
Regulations and Safety for Every Operator
Automatic Loader
Beam loading system feeds the cutting line continuously, reducing cycle times and optimising the handling of incoming material.
Simax cutting unit
Fully automatic high-performance widia disc saw. Simax are built to work 24 hours a day 7 days a week, guaranteeing precision cutting over time.
Automatic Multiple Discharger
Automatic system that allows the operator to program unloading destinations according to predefined positions, providing flexibility and precision in handling parts before the cutting cycle begins.
Details
Chips Conveyor
Keeps the working environment clean by effectively removing residues generated during cutting, contributing to high standards of hygiene and safety.
Smoke Extractor
Controls and reduces emissions, improving air quality and protecting the health of operators with an advanced filtration system.
Hydraulic Control Unit
Regulates the energy flow and ensures optimal performance during the cutting cycle.
Software and Operator Panel
They offer a user-friendly interface to monitor and control the entire process, even in highly complex situations.
Brushless motors
They provide energy efficiency and less wear, ensuring consistent and reliable performance with minimal maintenance.
Electrical panel
Centralises and protects electronic components, ensuring safe power distribution and optimal control of the cutting line.
SIEMENS Control System
Offering precision, reliability and ease of programming, we monitor and control the entire production process with advanced technology.
3rd Axle - Unloader (Optional)
Automises the completion of the cutting process, improving efficiency in handling residual material.
Dimensional Control with Zumbach (Optional)
Checks incoming bar dimensions (diameter, shape, etc.) in real time, ensuring compliance with production requirements and reducing scrap.
Safety Barries and Fences
Photocells, safety fences, barriers and guards prevent accidents, protect operators and ensure compliance with regulations.
Industry 5.0
Designed for Industry 5.0, our industrial cutting lines combine advanced automation and human interaction, adapting to real production needs. They communicate with management systems, providing data useful for analysis, optimisation and predictive maintenance, but with a more flexible and customised approach. A technology designed to increase efficiency, reliability and human value within the production process.
Inclined at 45° on roller skids
Cutting Head Movement
650 [mm]
Infeed Caliper Stroke Length (Standard)
15 [kW]
Blade motor power
24 [m/min]
Gripper Feed Speed
50-160 [min-¹].
Blade Rotation Speed
20 [mm]
Minimum Reject Length
0-3,000 [mm/min].
Cutting Feed Speed
3,500 [Kg].
Cutting Unit Weight
Cutting unit
6 [m] Standard
1.5 to 12 [m] Optional
Bar length
On Belts
Bar Stock Positioning
7.000 [Kg].
Belt Load Capacity
Standard Manuals
Automatic Optional
Adjustments
Via Press Roller
Connection with Cutting Unit
With Motorised Chains
Material transport
Round Bar from Ø10 to Ø80 [mm].
Square Bar from 10x10 to 60x60 [mm].
Capacity
Charger
With Motorised Belt
Type of Exhaust
Automatic, to ensure uniform unloading at all positions
Sorting Pieces
3 (2 Side and 1 Front)
Discharge Sides
Division of end grain and end bar from Good pieces
Scraps
5 Standard with caissons
Optional: additional positions or cradle for long bars
Unloading positions
Possibility of programming the unloading outputs according to operator preference
Programming workpiece outlet
Unloader
Technical data
A
1,370 [mm]
Unloader length
E
2,610 [mm].
Total Width
B
2,220 [mm]
Simax80 length
F
1,535 [mm].
Simax80 width
C
6,000 [mm]
Loader length
G
2,135 [mm].
Simax80 height
D
9,600 [mm].
Total length
H
1,100 [mm].
Cutter deck height
The dimensions refer to a standard template.
They will be checked and, if necessary, modified at the design stage according to customer requirements.
Dimensions
Carbon Steels
Common examples: C40, C45, S235JR
Structural and mechanical steels
Common examples: 16MnCr5, 39NiCrMo3, S355J2
Hardened steels
Common examples: 42CrMo4, C60, 30MnB5
Stainless steels
Common examples: AISI 304, 316, 430
High-alloyed stainless
Common examples: AISI 316Ti, 904L
Duplex and superduplex
Common examples: UNS S31803, S32750
Cuttable materials
Sectors
Spare parts available on stock
Our cutting lines are supported by a comprehensive and punctual spare parts service. From blades to sensors, we offer only original parts, with fast delivery times and tailor-made advice.
Guaranteed reliability with original parts
Minimum downtime
Efficient and customised spare parts service
Simec for you
Simec specialises in the manufacture of customised cutting lines, designed to meet the specific needs of each sector.
Each machine is the result of careful technical design, accompanied by prompt and competent service.
. We work hand-in-hand with the customer, guaranteeing tailor-made solutions and a high standard of quality.
