Simax100 industrial sawing machine
Robust machine for precise cutting of medium diameter bars.
15-110 mm
Working diameter
24/24 h
7 days a week
2-12" sec
Cutting Time
Up to 100 m²
Blade Life
10-1500 mm
Cutting length
3-12 m
Machinable length
Simax100
The SIMAX 100 is an industrial circular saw for cutting solid bars, with capacity for round diameters from 15 to 110 mm and square sections from 20x20 to 75x75 mm, ensuring high performance even on complex materials.
Its robust structure from 5.000 kg guarantees stability, reliability, and low vibration during every work cycle.
The cutting unit, sliding on roller shoes and powered by a brushless motor with ball recirculation system, allows for clean and repeatable cuts with excellent surface finish, minimizing rework.
Designed for high-precision machining, the SIMAX 100 represents an ideal solution for the industrial cutting of solid bars, with a perfect balance between mechanical strength and cutting quality.
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The Cutting Line
1
Simax100
Simax 100 cutting unit
2
Automatic Bundle Loader for Bars
Automates the loading process
3
Automatic Unloader
Standard Multi-Position Unloader
4
Chips Conveyor
Clean working environment by removing debris
5
Hydraulic Power Unit
Power and control for precise and reliable movements
6
Barriers and Protections
Regulations and Safety for Every Operator
Automatic Loader
Beam loading system feeds the cutting line continuously, reducing cycle times and optimising the handling of incoming material.
Simax cutting unit
Fully automatic high-performance widia disc saw. Simax are built to work 24 hours a day 7 days a week, guaranteeing precision cutting over time.
Automatic Multiple Discharger
Automatic system that allows the operator to program unloading destinations according to predefined positions, providing flexibility and precision in handling parts before the cutting cycle begins.
Details
Chips Conveyor
Keeps the working environment clean by effectively removing residues generated during cutting, contributing to high standards of hygiene and safety.
Smoke Extractor
Controls and reduces emissions, improving air quality and protecting the health of operators with an advanced filtration system.
Hydraulic Control Unit
Regulates the energy flow and ensures optimal performance during the cutting cycle.
Software and Operator Panel
They offer a user-friendly interface to monitor and control the entire process, even in highly complex situations.
Brushless motors
They provide energy efficiency and less wear, ensuring consistent and reliable performance with minimal maintenance.
Electrical panel
Centralises and protects electronic components, ensuring safe power distribution and optimal control of the cutting line.
SIEMENS Control System
Offering precision, reliability and ease of programming, we monitor and control the entire production process with advanced technology.
3rd Axle - Unloader (Optional)
Automises the completion of the cutting process, improving efficiency in handling residual material.
Dimensional Control with Zumbach (Optional)
Checks incoming bar dimensions (diameter, shape, etc.) in real time, ensuring compliance with production requirements and reducing scrap.
Safety Barries and Fences
Photocells, safety fences, barriers and guards prevent accidents, protect operators and ensure compliance with regulations.
Industry 5.0
Our industrial bar saws are designed according to the principles of Industry 5.0, where advanced technology is combined with human experience to create smarter, more customised and sustainable solutions.
We offer connected and integrated systems in production processes, capable of real-time monitoring and optimising performance, reducing costs and improving quality.
The interaction between automation and operator allows for more conscious management, predictive maintenance and greater reliability, enhancing the human role at every stage of production.
Inclined at 45° on roller skids
Cutting Head Movement
850 [mm]
Infeed Caliper Stroke Length (Standard)
15 [kW]
Blade motor power
24 [m/min]
Gripper Feed Speed
50-160 [min-¹].
Blade Rotation Speed
20 [mm]
Minimum Reject Length
0-3,000 [mm/min].
Cutting Feed Speed
5,000 [Kg].
Cutting Unit Weight
Cutting unit
6 [m] Standard
1.5 to 12 [m] Optional
Bar length
On Belts
Bar Stock Positioning
Round bar from Ø20 to Ø110 [mm].
Square Bar from 20x20 to 75x75 [mm].
Capacity
7.000 [Kg].
Belt Load Capacity
Standard Manuals
Automatic Optional
Adjustments
Via Press Roller
Connection with Cutting Unit
With Motorised Chains
Material transport
Charger
With Motorised Belt
Type of Exhaust
Automatic, to ensure uniform unloading at all positions
Sorting Pieces
3 (2 Side and 1 Front)
Discharge Sides
Division of end grain and end bar from Good pieces
Scraps
5 Standard with caissons
Optional: additional positions or cradle for long bars
Unloading positions
Possibility of programming the unloading outputs according to operator preference
Programming workpiece outlet
Unloader
Technical data
A
2,500 [mm].
Unloader length
E
3,245 [mm].
Total Width
B
2,450 [mm].
Simax100 length
F
2.125 [mm].
Width_Simax100
C
6,000 [mm]
Loader length
G
2,350 [mm].
Simax100 height
D
11,000 [mm]
Total length
H
1,110 [mm].
Cutter deck height
The dimensions refer to a standard template.
They will be checked and, if necessary, modified at the design stage according to customer requirements.
Dimensions
Carbon Steels
Common examples: C40, C45, S235JR
Structural and mechanical steels
Common examples: 16MnCr5, 39NiCrMo3, S355J2
Hardened steels
Common examples: 42CrMo4, C60, 30MnB5
Stainless steels
Common examples: AISI 304, 316, 430
High-alloyed stainless
Common examples: AISI 316Ti, 904L
Duplex and superduplex
Common examples: UNS S31803, S32750
Cuttable materials
Sectors
Spare parts available on stock
We guarantee the availability of all spare parts essential for the proper functioning of our machines.
. From mechanical and electrical components to consumables, we offer a quick and efficient service to minimise downtime and keep your production running.
Immediate availability of major spare parts
.
Quick assistance for orders and information
Original components for reliability and durability
Simec for you
For years we have been designing and manufacturing metal cutting solutions, putting the needs of our customers at the centre. Our experience in the sector allows us to offer innovative, reliable and customised cutting lines, always guaranteeing maximum efficiency and safety.
Each machine we manufacture is the result of continuous technological research, combined with a strong focus on quality and regulatory compliance.
. From design to production and after-sales service, we accompany our customers at every stage, ensuring constant support and tailor-made solutions for every production requirement.
